M.A.S.T Systems have done work for a variety of companies both in the food and non-food industries.  Below are a few of the projects we have worked on in the previous 18-24 months.

 

Bumble Hole Foods – CIP and Routing

The customer required an automated system, to enable the filling, emptying and cleaning of storage tanks; containing liquid pasteurised egg. The routing system is being fed from an existing pasteuriser.  The control system consisted of a Mitsubishi Q series PLC and Beijers E1071 HMI. 

 

Saputo – Mozzarella Line

The customer required a full turn key project for the control system of a production line for mozzarella cheese. The project included Software, Control Panels and Electrical installation. The control system consisted of 3 Allen Bradley Compact Logix PLC’s with remote I/O and 3 Allen Bradley HMI’s all connected together on Ethernet.

 

 

 

 

 

Belton Cheese – Vat and draining Table CIP

The customer required the automation of Cheese Vat and Draining Table Cleaning in Place. The control system was based around an Allen Bradley SLC 5/04 with a Panel View 600. 

 

 

 

 

Saputo – Pasteuriser & Vat Routing

The customer required a full turn key project for the control system of a Pasteuriser, Secondary Starter production and Cheese Vat routing... The project included Software, Control Panels and Electrical installation. The control system consisted of an Allen Bradley Compact Logix PLC with remote I/O and 2 Allen Bradley HMI’s all connected together on Ethernet.

 

 

 

Daniels Chilled Foods – Orange Juice Extraction and Routing

The project consisted of the automation of a new Orange Juice production facility, from juice extraction to routing to the bottle fillers and a complete Cleaning in Place system. The control system was based around 2 Allen Bradley SLC 5/04 PLC and 7 Panel View HMI displays.

 

 

 

South Caernarfon Creameries – Effluent Monitoring and Water Control

The project consisted of two panels, the first to monitor the state of water discharge into the river. The second panel controlled the pressure and distribution of bore hole and mains water around the site. The control system is based around 2 Telemecanique Twido PLC’s with Magelis HMI and Specview data logging system. The water distribution has 2 Altivar inverters with hot standby. 

 

 

 

Refgas – Electricity Reclamation

The project consisted of a Telemecanique M340 PLC with Ethernet and CAN open with a Magelis 15” HMI. With Telemecanique Altivar 31 inverters linked together to the PLC on CAN open. The project was full turnkey with Software, Control Panels and electrical installation on equipment to reclaim electricity from landfill sites.

 

Strata Technologies – Polymer Plant

The project necessitated the control of a development rig for the manufacture of polymers. Controlled by a Yokogawa FAM3 PLC and with Specview as a graphics, logging and operator interface. The eventual destination of the project was Tehran Iran.

 

Saffil – Exhaust Components

The customer required the complete Automation of new production lines, producing the components for exhaust systems. The project was a full turn key including Software, Control Panels and Electrical Installation. The System included 2 Mitsubishi Q series PLC’s with Telemecanique Altivar Inverters and Beijers E 1151 15” HMI panels.

Saffil – Density Measurement

The customer required the complete automation of a new bespoke machine to measure the density of the internal components for exhaust systems. The project was a full turn key including Project Management Software, Control Panels and Electrical Installation. The System included Mitsubishi Q series PLC’s with Telemecanique Altivar Inverters and Beijers E 1101 HMI panel.

 

Marlin Industries – Drill Rig

The project required the automation of an existing drilling rig for the manufacture of cable drums. The control system was based on a Mitsubishi Q Series PLC with GOT operator interface and Mitsubishi E Series Inverters.

 

Green Core/ Puriflo – Dissolved Air Filtration Plant

The end customer required a DAF Plant (Dissolved Air Filtration) for use in the Treatment of Raw Effluent from its sandwich making facility. M.A.S.T. Systems wrote the control software for the control panel manufacturer. The control system was based around a Mitsibushi Q Series PLC and a Magelis 10" HMI on Ethernet.